OEM CNC Machined Liquid Cooling Plate from China Per Drawing
We are a China-based custom machining manufacturer dedicated to OEM CNC machined liquid cooling
plates built strictly per customer drawing, 3D model and written specification. As an experienced
liquid cooling plate manufacturer in China, we machine custom cooling plates, water cooling plates
and liquid cold plates in aluminum, copper and stainless steel for thermal management engineers
who need defined channel geometry, controlled sealing-face flatness and repeatable quality from
the first prototype to serial delivery. Milled-channel, vacuum brazed, friction stir welded (FSW),
tube-embedded and gun-drilled constructions are all produced in-house.
Whether you are searching for a reliable liquid cool plate China supplier, a custom cooling plate
China workshop, an OEM liquid cooling plate partner, or a water cooling plate China maker able to
work from STEP, IGES, DXF, PDF or hand-marked sketches, every cold plate we build follows your
printed channel layout, port location, thread form, surface finish and leak-tightness requirement.
We routinely work from one-off development pieces through to repeat batch and high-volume production,
combining CNC milling, CNC turning, drill-and-tap machining, vacuum brazing, friction stir welding,
deep-hole drilling and a full range of surface treatments under one coordinated process route.
A selection of CNC machined liquid cooling plates, water cooling plates and liquid cold plates
manufactured for power electronics, renewable energy, e-mobility, energy storage, computing and
industrial thermal management applications. Every plate below is a custom part produced per
customer drawing rather than a stocked standard item.
Common Liquid Cooling Plate Manufacturing Processes
The construction of a custom liquid cooling plate is selected from the heat-load map, coolant
chemistry, working pressure, envelope size and target unit cost. Below are the water cooling
plate fabrication processes we most commonly CNC machine and assemble per drawing.
CNC Milled-Channel Liquid Cooling Plate
Coolant channels are CNC milled directly into an aluminum or copper base plate and sealed
with a machined cover using an O-ring groove and bolted joint, structural bonding or welding.
These two-surface milled water cooling plates allow fully custom serpentine, parallel or
pin-fin channel paths with closely controlled fin width, wall thickness and channel depth,
which makes them ideal when the flow field must follow a specific heat-source layout.
Vacuum Brazed Liquid Cooling Plate
Machined face plates together with stamped, etched or skived fins are joined in a controlled
vacuum brazing furnace, creating a flux-free, leak-tight metallurgical bond with high thermal
conductivity and no trapped flux residue. Vacuum brazed cold plates are widely chosen for
high-power IGBT modules, traction inverters, converters and battery systems that demand
pressure resistance and long service life.
Friction Stir Welded (FSW) Cooling Plate
Friction stir welding joins the cover to the channeled base in the solid state, below the
melting point of the alloy, producing a fine-grained, high-strength and leak-proof seam with
very low distortion. FSW liquid cooling plates are particularly suitable for large-format
aluminum cold plates used in energy storage racks, EV battery trays and wind power generator
cooling systems.
Tube-Embedded (Tubed) Liquid Cooling Plate
Copper or stainless steel tubing is pressed, bonded or embedded into a CNC machined aluminum
or copper body so the coolant remains inside a continuous, proven tube with flexible routing
and good pressure tolerance. A tubed liquid cooling plate is a cost-effective solution when
the coolant is incompatible with the plate body material or when a non-spill, isolated
coolant loop is required.
Gun-Drilled / Deep-Hole Drilled Cooling Plate
Straight coolant passages are gun-drilled through solid aluminum, copper or stainless steel
plate or bar stock; intersecting cross-holes are then sealed with precision set screws,
welded plugs or brazed plugs. The resulting monolithic liquid cool plate contains no brazed
or bonded seam and is commonly used for mold cooling, hydraulic systems and high-pressure
industrial cooling.
Cast / Extruded and CNC-Finished Cooling Plate
Die-cast or extruded aluminum blanks with pre-formed flow features are finish-machined on
CNC machining centers to achieve sealing-surface flatness, accurate port positions and
gauged threaded holes. This route combines the efficiency of forming with the accuracy of
precision machining for repeat orders of semi-custom and standardized water cooling plates.
Materials We CNC Machine for Custom Water Cooling Plates
Material selection drives thermal conductivity, weight, corrosion resistance, brazeability and
cost. We CNC machine liquid cooling plates from the full range of common thermal-management
alloys, always from traceable mill stock with recorded heat numbers on request.
Aluminum 6061-T6
The most widely specified alloy for CNC machined aluminum liquid cooling plates: excellent
machinability, good strength-to-weight ratio and proven suitability for vacuum brazing and
friction stir welding. Used for IGBT cold plates, inverter water plates and battery cooling
plates.
Aluminum 6063
A high-conductivity extrusion alloy favored for extruded-then-machined cooling plates and
thin-fin structures. It anodizes to a smooth, uniform finish and is commonly selected for
telecom, server and LED thermal management cold plates.
Aluminum 7075-T6 / 5052
7075-T6 serves structurally demanding, high-pressure cold plates, while 5052-H32 is used for
formed covers and FSW assemblies thanks to its ductility and weldability. Both are machined
to drawing with controlled distortion relief.
Copper C11000 / Oxygen-Free Copper
Copper delivers the highest thermal conductivity for concentrated heat loads. We CNC machine
copper water cooling plates and copper cold plates for laser diodes, CPU/GPU packages,
medical RF amplifiers and tightly packed power semiconductors.
Brass and Copper Alloys
Brass manifolds, adapter blocks, tube plates, nozzle inserts and fittings are machined to
match the cooling plate assembly, providing durable threads and good compatibility with
deionized water and glycol mixtures.
Stainless Steel 304 / 316L
Corrosion-resistant stainless steel cooling plates for aggressive coolants, medical, food,
chemical and marine environments. Plates are machined, welded if required and passivated to
remove free iron from all wetted surfaces.
Titanium and Specialty Alloys
Titanium, nickel-copper and cupronickel cold plates are machined for seawater cooling, EMC
shielding, extreme-temperature and chemically demanding environments where standard aluminum
or copper cannot be used.
Aluminum–Copper Hybrid Cold Plates
Copper inserts, heat spreaders or pedestal islands are embedded into a CNC machined aluminum
cooling plate to combine copper's local conductivity with aluminum's light weight and lower
overall cost for mixed heat-source layouts.
Applications and Industries Served by Our Cooling Plates
Custom liquid cold plates from our China workshop appear wherever forced air can no longer
remove the heat. The applications below show the range of OEM cooling plates we machine per
drawing across industries.
Electric Vehicles and E-Mobility
EV and HEV battery pack liquid cooling plates, traction inverter cold plates, onboard
charger and DC-DC converter water plates, typically large-format brazed or FSW aluminum
cooling plates machined with defined mounting-hole patterns.
Power Electronics and IGBT Modules
IGBT cold plates, SVG and STATCOM water plates, rectifier and converter cooling plates,
thyristor and power module liquid coolers with precision-drilled mounting faces and sealed
O-ring grooves.
Energy Storage and UPS Systems
Battery energy storage system (BESS) rack cooling plates, lithium battery module liquid cold
plates, UPS cooling plates and charging-pile water plates engineered for even cell-to-cell
temperature distribution.
Data Centers and High-Performance Computing
Server cold plates, CPU, GPU and ASIC water cooling plates, AI accelerator cold plates and
liquid manifold plates for high-density cloud and HPC racks, machined from aluminum or
copper to tight flatness requirements.
Renewable Energy Generation
Cooling plates for wind driven generators, wind power converter water plates, photovoltaic
and solar inverter cold plates, including large FSW liquid cooling plates built to survive
outdoor duty cycles.
Lasers and Industrial Equipment
Fiber laser, laser diode and solid-state laser cooling plates, welding and cutting-head
water plates, induction heating and plasma equipment cold plates in copper or aluminum with
fine channel structures.
Medical, Semiconductor and Analytical
Medical equipment cooling plates, X-ray and CT tube water plates, semiconductor process
equipment cold plates and analytical-instrument temperature-control plates machined with
controlled cleanliness and fine surface finishes.
Telecom, Aerospace and Rail Transit
5G base station cooling plates, radar and avionics liquid cold plates, fuel cell water plates,
rail traction converter cooling plates and defense electronics cold plates engineered to
customer mechanical and thermal drawings.
Surface Treatments and Finishes for Liquid Cooling Plates
Surface treatment protects the cooling plate against corrosion and wear, controls electrical
behavior and defines the final appearance. We apply the following finishes to CNC machined
liquid cooling plates exactly as noted on the drawing.
Clear and Color Anodizing
Sulfuric anodizing of aluminum cooling plates in clear, blue, black or custom colors for
corrosion protection, a uniform matte appearance and mild abrasion resistance on external
surfaces.
Hard Anodizing (Hardcoat)
Thick Type-III hard anodized layers deliver high abrasion resistance and electrical
insulation, often specified on sealing lands and mating faces of aluminum water cooling
plates.
Chromate Conversion Coating
A thin conductive chemical film for aluminum cold plates that protects against corrosion
while preserving electrical continuity for grounding and shielding contact faces.
Electroless Nickel and Nickel Plating
Uniform, dimensionally stable nickel coatings on aluminum, copper or steel cooling plates
for corrosion and wear resistance; thread and bore sizes are held to drawing after plating.
Tin and Silver Plating
Tin or silver plating of copper cold plates and contact pedestals to support soldering,
brazing assembly and low electrical contact resistance on power-device mounting surfaces.
Passivation and Electropolishing
Stainless steel 304/316L cooling plates are passivated to remove free iron from wetted
passages, or electropolished for a bright, smooth, easy-to-clean surface.
Sandblasting and Bead Blasting
Controlled glass-bead or sand-blasted matte textures remove milling marks, homogenize the
surface and prepare aluminum and copper plates before anodizing, coating or plating.
Brushing, Polishing and Coating
Directional brushing, fine buffed or mirror polishing, powder coating and electrophoretic
deposition are available when the cooling plate drawing specifies appearance, insulation
or extra environmental protection.
Machined Surface Quality and Dimensional Precision
A liquid cooling plate only seals and performs when its mating faces are flat, its ports and
threads are accurate, and every cross-hole is burr-free. The capabilities below describe what
our CNC machining process routinely achieves on custom cooling plates.
Dimensional Tolerance and Bore Accuracy
General machining tolerances of ±0.02 to ±0.05 mm are standard, while critical bores, dowel
holes and sealing features are held to ±0.005 to ±0.01 mm at IT6 to IT8 tolerance grades.
Port threads — metric, G (BSPP), NPT and unified forms — are tapped to ring and plug gauge,
and O-ring grooves are machined to the selected cord diameter with controlled corner radii.
Flatness, Parallelism and Perpendicularity
Sealing-face flatness of 0.02 to 0.05 mm is maintained even on long aluminum cold plates,
with surface grinding available when a drawing calls for tighter values. Opposite faces are
machined parallel and mounting faces square to port axes so the plate stacks evenly against
IGBT modules, busbars or cold-wall frames.
Surface Roughness and Channel Finish
Standard milled faces reach Ra 1.6 µm, fine-finish milling reaches Ra 0.8 µm, and polished
sealing lands can be brought to Ra 0.4 µm. Internal channel walls are deburred, cross-holes
are blended smooth and all flow paths are cleaned to reduce pressure drop and prevent loose
particles from entering the coolant loop.
Leak Tightness, Pressure Testing and Cleanliness
Every finished water cooling plate can be pressure-held with air or water at the specified
test pressure, and helium mass-spectrometer leak detection is available for high-integrity
brazed and welded plates. Ultrasonic cleaning, controlled drying and anti-corrosion packing
keep internal passages clean and dry before shipment.
Machining Equipment and In-House Inspection Capabilities
Custom cooling plates move through coordinated CNC machining, joining, finishing and inspection
stages in the same facility, which keeps lead times short and dimensional control traceable from
raw plate stock to the finished liquid cold plate.
CNC, Drill-Tap and Brazing Equipment on the Shop Floor
Our equipment line for custom liquid cooling plates includes 3-axis and 4-axis CNC vertical
machining centers for channel milling and cover machining, high-speed CNC drill-and-tap
centers for dense port and mounting-hole patterns, CNC lathes for fittings, manifolds and
nozzles, and a controlled-atmosphere vacuum brazing furnace for aluminum cold-plate bonding.
Friction stir welding equipment, deep-hole gun drills and surface grinders extend the range
of plate constructions we can produce per drawing, from thin copper cold plates to large
FSW aluminum water plates for energy storage and wind power generators.
Precision CNC Milling
Channel pockets, pin fins, O-ring grooves and sealing faces milled from solid aluminum, copper or stainless plate stock.
CNC Turning
Threaded ports, hose barbs, standoffs, manifold blocks and adapter fittings turned to match each cold plate.
2D Profile Projector Measurement
Optical verification of small radii, chamfers, slot widths and cross-hole geometry on machined cooling plates.
CMM Dimensional Inspection
Coordinate measurement of hole positions, port spacing, flatness and critical dimensions against the drawing.
Custom Cooling Plate Workflow, from Drawing to Finished Part
Every OEM liquid cooling plate follows the same disciplined route so that what is quoted from
the drawing is what arrives as a finished part.
1
Drawing Review and DFM Feedback
PDF, STEP, IGES, DXF or sample-based drawings are reviewed for wall thickness, channel
radius, port thread form, sealing strategy and brazing or welding feasibility, with
manufacturability suggestions returned before cutting metal.
2
Material and Process Planning
The alloy, stock size and construction route — milled-channel, vacuum brazed, FSW, tubed or
gun-drilled — are selected, and dedicated fixtures are designed to control distortion on
thin and large-format cooling plates.
3
Machining, Joining and Finishing
CNC milling, turning, drilling and tapping are followed by vacuum brazing, friction stir
welding or assembly, then by the specified anodizing, plating, conversion coating or other
surface treatment.
4
Inspection, Testing and Packaging
CMM and optical-projector checks, pressure or helium leak testing, ultrasonic cleaning and
controlled drying are completed before dry, anti-corrosion packaging for transport.
From a Single Prototype to High-Volume Production
As a flexible custom cooling plate China manufacturer, we support the full product lifecycle
without forcing minimum-order quantities on development work.
One-Off Prototype
A single CNC machined liquid cooling plate made directly from your drawing for thermal
validation, design iteration and fit checks, with fast turnaround on channel and port
revisions.
Small Pilot Batch
Runs of two to fifty pieces for bench testing and pilot integration, produced with dedicated
fixturing and first-article dimensional verification against every drawing dimension.
Repeat Batch Production
Stable, repeatable batches of custom water cooling plates with archived tooling paths,
fixed process parameters and batch-level traceability of material, treatment and inspection
records.
High-Volume Manufacturing
Hundreds to thousands of OEM liquid cooling plates per month using multi-machine fixturing,
parallel brazing cycles and standardized in-process checks that keep large orders consistent.
A Custom Cooling Plate China Workshop Built Around Machining
Our focus is narrow and deliberate: CNC machined liquid cooling plates and water cooling
plates made exactly to customer documentation. There is no fixed catalog constraining channel
shape, plate envelope, port thread or surface finish, and existing parts can also be reverse
engineered from a sample when original drawings are unavailable. CFD-designed channel layouts,
pin-fin fields, dual-zone circuits and mixed aluminum–copper constructions are all translated
into machined reality by engineers who understand sealing, pressure drop and distortion
control.
Your China Source for OEM Liquid Cold Plates Per Drawing
Buyers searching for a liquid cooling plate China supplier, a custom cooling plate China
factory, an OEM liquid cooling plate producer, a liquid cool plate China maker, a water
cooling plate China workshop or simply a reliable cooling plate China partner will find here
a single coordinated source for CNC machined aluminum cooling plates, copper water cooling
plates, China vacuum brazed cooling plates, FSW liquid cooling plates, tubed cold plates and
gun-drilled cooling plates — across IGBT, EV battery, energy storage, data center, wind power,
laser, medical and telecom applications, from one development piece to steady serial
production.